Tag: Micro-Soldering

PCB Solder Trainer | Voltlog #328

Welcome to a new Voltlog, the title probably gave it away already, this video is about a pcb solder trainer that I designed to measure ones soldering skills. This is not a new idea they have been around for a long time and there have been different designs around but you can join me in this video to see how I designed mine. 

I remember how soldering felt back when I was just starting tinkering with electronics, I think I was about 7-8 years old and I had this big communist soldering iron that I got from my father, this was about 100W rated, it had a small flashlight incandescent bulb and it used this thick copper wire as the soldering tip. It was great for soldering big stuff due to the power rating and the ability to transfer that heat efficiently. I remember I was using too much solder, I was making these huge solder blobs.

So back to the board design, let’s take a closer look at what I have in here. On the left we start with 01005 passives, these are 5 resistors in series and at the end of the string there is an LED. The LED has to be bigger because you can’t get them that small so the LED starts at 0402, imperial size. If you get all 5 resistors and the LED soldered right and you apply 5V to this header, the LED should light up and that’s your indication that you’ve at least electrically got everything connected right.

And the size of the components then goes up to 0204, 0402, 0603, 0805, 1203 then we have some resistor networks which I believe are 4×0603. Then we have some SOT23 devices these can be dual diodes also connected in series that will light up an LED.

Depending on the type of LED you choose and it’s forward voltage you can calculate what resistor values you need so the LED will light-up. In general a green LED with 47ohms resistor should work for this and the pads for each of these passive components are the hand solder type which makes them wider so that’s something to help you out.

Voltlog #297 – How To Parfocal A Trinocular Microscope

Welcome to a new Voltlog, in this video I’m gonna show you how to parfocal your trinocular microscope, this means getting both the eyepieces and the third camera port in focus at the same time and maintaining them in focus while adjusting through the zoom range of microscope from low to high. 

This is extremely useful if for example you are using the microscope through the eyepieces, soldering on some board and at the same time you are using the camera port for recording or live streaming. Once you do this procedure, the camera and the eyepieces will be synced in focus even as you adjust a different zoom level but with some limitations, as I will show in a moment, these are the result of the camera optics which will limit the effective zoom range in focus.

Now if you are using a 0.5x barlow lens like I do and like most people doing electronics will be using, you need to consider the fact that the working distance is about 16.5cm between the barlow lens and the work surface. So keep that in mind, because the adjustment we will do later will be happening around that working distance.

Voltlog #296 – Microscope Camera Focus Issue Fixed!

Welcome to a new Voltlog, as you may remember in Voltlog #282 I got a new trinocular microscope and then in Voltlog #292 I got a new camera because the one shipped with the microscope had issues. Banggood till this day did not replace the camera which I believe is defective, they kept asking me to try these various settings in the camera menu to improve the brightness but none worked.

Now to get a good image and have both the camera in focus and the eyepieces you will need some kind of reduction, an optical adapter between the camera and the microscope port. So first I got this SZMCTV 0.3X adapter, after reading some reviews who were claiming this will give the best field of view.

After installing this adapter I noticed the field of view was almost the same as through the eyepiece which is great but I couldn’t get it in perfect focus with the limited adjustment available on the adapter and I was getting this tunnel vision which I couldn’t quite explain but it was obviously not what you want to see.

And so I got this newer wide body 0.5 adapter and installed it on my microscope and the problem was solved I could now get my camera into focus at the same time with the eye pieces but with a loss in the field of view due to the 0.5x adapter. Getting the SZMCTV 0.5X adapter would probably also work, that’s a bit cheaper, but I went with the recommendation of getting the newer type of adapter with better optics.

Voltlog #282 – Did I get a trinocular microscope for micro-soldering and inspection?

Welcome to a new Voltlog, to save you from waiting, the short answer is yes, I did get a microscope for the lab but before I show you the microscope let’s talk about why I got a microscope and why you might want one. If you are occasionally soldering boards, electronic kits, mostly through hole components or even surface mount down to 0603 and you have good eyesight, then chances are, you don’t need such a microscope, I’ve been doing that for years.

On the other hand, if you want to be able to solder surface mount components smaller than 0603 comfortably or you want to do board level repairs on modern gadgets like smartphones and laptops, then you most definitely need a microscope as it will massively improve the quality of your soldering and the general repair process at your bench.