PCB Solder Trainer | Voltlog #328

Welcome to a new Voltlog, the title probably gave it away already, this video is about a pcb solder trainer that I designed to measure ones soldering skills. This is not a new idea they have been around for a long time and there have been different designs around but you can join me in this video to see how I designed mine. 

I remember how soldering felt back when I was just starting tinkering with electronics, I think I was about 7-8 years old and I had this big communist soldering iron that I got from my father, this was about 100W rated, it had a small flashlight incandescent bulb and it used this thick copper wire as the soldering tip. It was great for soldering big stuff due to the power rating and the ability to transfer that heat efficiently. I remember I was using too much solder, I was making these huge solder blobs.

So back to the board design, let’s take a closer look at what I have in here. On the left we start with 01005 passives, these are 5 resistors in series and at the end of the string there is an LED. The LED has to be bigger because you can’t get them that small so the LED starts at 0402, imperial size. If you get all 5 resistors and the LED soldered right and you apply 5V to this header, the LED should light up and that’s your indication that you’ve at least electrically got everything connected right.

And the size of the components then goes up to 0204, 0402, 0603, 0805, 1203 then we have some resistor networks which I believe are 4×0603. Then we have some SOT23 devices these can be dual diodes also connected in series that will light up an LED.

Depending on the type of LED you choose and it’s forward voltage you can calculate what resistor values you need so the LED will light-up. In general a green LED with 47ohms resistor should work for this and the pads for each of these passive components are the hand solder type which makes them wider so that’s something to help you out.

Voltlog #267 – 60W Ultrasonic Cleaner For PCBs (review)

Welcome to a new Voltlog, today we’re going to take a closer look at an ultrasonic cleaner. This is the 1.3 litre, model number I believe is Y-009, the ultrasonic power is 60W while the heating power is rated for 100W. Usable area I’ve measured to be 125x115x40mm depth which is not a lot but I’ve thought about it and this is pretty much all I need. 99% of the PCBs I design fit within these dimensions so it’s not worth getting a bigger ultrasonic cleaner because it will take up more space and it will use up more cleaning liquid, it would be a waste of resources.

Voltlog #258 – Cheaper Isopropyl Alcohol Wipes For PCB and Stencil Cleaning

Welcome to a new Voltlog, today we’ll have a little chat on IPA cleaning wipes. Professional PCB wipes soaked in IPA are pretty expensive and hard to get but can we substitute those with something cheaper that works just as nice for cleaning the flux residue from PCBs?

Voltlog #235 – I Made A PCB Business Card

Welcome to a new Voltlog, today we’re going to be talking about the possibility of designing a pcb business card. So if you’re an electronics engineer who offers consulting services or even just an enthusiast and you would like to create a nice original and suggestive business card, stick around.

The idea of making a pcb business card is not new and there are many previous examples of pcb business cards, some people build them passive, others like to integrate a small battery some LEDs, maybe a microcontroller with NFC or a USB interface and generate some interaction with the user.

Maybe 7-8 years ago I first wanted to try this idea but back then, it was quite expensive to get PCBs professionally manufactured in China, first they were charging a setup fee which was usually $150 and then you would have the cost of the PCB which for 10 pcs 10 by 10cm was usually about 2-3$ per piece and then you would have the shipping cost which starting from something like $50 for the first kg via DHL. And all of this was for the standard 1.6mm FR4 with green solder mask and tin finish. If you wanted matte black soldermask and gold finish, there was an additional cost.